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  1. Metal Melt & Pour: Life of a Casting | Reliance Foundry

    • Learn about the history and science of melting and pouring metal, from ancient smelting to modern foundries. Explore different types of furnaces, alloys, and processes involved in creating cast metal.See more

    High Heat and Human Advancement

    The Bronze Age was reliant on the strength of copper. Copper may have first been smelted accidentally in a pottery kiln, which runs at least 200°C hotter than a campfire. Lack of writ… See more

    Reliance Foundry Co. Ltd.
    Melting vs. Smelting

    Smelting is the process of removing a metal element from mined ores. Most metals are found as veins in rocks, or as parts of other elements. Smelting is the first step of extraction. … See more

    Reliance Foundry Co. Ltd.
    Types of Foundry Melting Furnaces

    Traditionally, cupola and crucible furnaces were the most common ways to forge metals for casting; in the modern day, electric arc and inductionfurnaces are common.… See more

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    Casting Ladles

    After metal is melted, it must be introduced to the mold. In smaller foundries, this may all happen in one stage: a tilting or lift-out crucible may take metal from the furnace to the sand. H… See more

    Reliance Foundry Co. Ltd.
    Mixing Alloys

    Metal alloys are made of mixtures of elements which are standardized by a formula that specifies the percentages of each type as well as the steps taken in its manufactur… See more

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  2. To pour molten metal, you need to1:
    1. Remove any unmelted metal dross using a slotted steel spoon.
    2. Lift the crucible with a metal hook and place it on an iron frying pan.
    3. Grab the crucible with thick tongs and carry it to your casting mold.
    4. Carefully pour the molten metal into the mold’s sprue hole.
    Pouring molten metal into a cavity that has been molded according to a pattern of the desired shape is called founding2. When the metal solidifies, the result is a casting —a metal object conforming to that shape2.
    Learn more:
    Pour the molten metal into your casting mold. Remove your crucible’s lid and scoop off any unmelted metal dross using a slotted steel spoon. Then, lift the crucible with a metal hook and place it on an iron frying pan. From here, grab the crucible with thick tongs, carry it to your casting mold, and carefully pour it into the mold’s sprue hole.
    founding, the process of pouring molten metal into a cavity that has been molded according to a pattern of the desired shape. When the metal solidifies, the result is a casting —a metal object conforming to that shape.
    www.britannica.com/technology/founding-technology
     
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